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Mingxing Technology: building a smart factory at the strategic inflection point of the industry

2021-04-10 11:30:05
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All along, Mingxing suspension system has been praised by the industry for its high-tech added value.


Yesterday was beautiful, and now it has been refreshed. In the whole apparel and textile industry, the Internet plus Intelligent Manufacturing Technology Development Co., Ltd., the industrial Internet + intelligent manufacturing supply chain collaborative platform enterprise, has been relying on its own 30 years of experience in garment production management industry, and the Institute of software of the Chinese Academy of Sciences, in the implementation of the transformation and reconstruction of the garment and home textile industry and towards the strategic turning point of industrial 4 and 2025 to build a powerful country. Nantong The excellent gene and profound accumulation of continuous strategic cooperation of the Institute of automation, deeply cultivated the intelligent hanging and garment production management system, and fully integrated the cutting-edge technologies such as RFID, industrial automation technology, Internet of things, big data and cloud computing to serve the garment and home textile industry, making another gorgeous appearance, Become the technical inventor of the perfect combination of RFID intelligent hanging system, professional MES cloud platform and a series of intelligent software to realize real flexible mixed flow production, and once again trigger a new round of technical revolution in the clothing and home textile industry.


The company has successively participated in the research and development of two national 863 major scientific and technological projects, "Application of RFID RF technology in discrete manufacturing production line" and "real-time management system for RFID tag dynamic information", with 28 national patents and inventions, and fully independent intellectual property rights in software and hardware, It is determined by the Ministry of industry and information technology as the main drafting unit of the national standard of "RFID garment production line". It is a high-tech enterprise integrating customized product design and development, production and manufacturing, engineering installation, system upgrading and comprehensive services.

Mingxing technology has jointly developed with the software research institute of the Chinese Academy of Sciences, the Automation Research Institute and Jiangsu yundao. After 15 years of scientific research and thousands of experiments, the fully intelligent material distribution and dynamic monitoring and scheduling system of "Zhongke Yiliu" clever Max and clever nodes has been continuously upgraded and improved. The system integrates advanced hard, soft and high-end technologies, and solves the "bottleneck" and pain point problems in the production process management of the traditional needle and woven garment industry from sewing to post process. Compared with the traditional needle and woven garment assembly line, the productivity is increased by more than 45%, and the productivity of complex fashion is increased by 65%. It is highly efficient and suitable for the production management of complex clothing such as down jacket, pants, jeans, suits, shirts and outdoor sportswear. After unremitting technical transformation, refinement and iterative optimization, the current Mingxing intelligent hanging system and its excellent and powerful software system have six functions: seamless data connection of each production unit, intelligent hanging multi-line connection, one online and multi-point decentralized online, intelligent ie balance early warning adjustment, dynamic scheduling, flexible replacement, flexible production, quality sampling inspection and automatic statistical analysis of data, Lead the whole industry.


The clevermax intelligent hanging material distribution system, originally based on RFID radio frequency identification technology, is now combined with flexible production management system, large-scale personalized customized mixed flow processing control system, intelligent sorting system, intelligent warehouse management system, as well as all kinds of Internet of things data collection and operation terminal equipment to cover raw materials, production, storage The whole process smart factory solution for all links such as logistics, customized the overall intelligent transformation scheme for garment enterprises, home textile enterprises and other discrete manufacturing enterprises, and greatly improved the production efficiency through intelligent data collection, dynamic scheduling, ie balance, early warning and repair, real-time monitoring, efficiency statistics, capacity analysis and other functions, Complete the "two integration" of production management automation and informatization.

 

It is understood that the overall solution of smart factory provided by Mingxing technology involves the construction of intelligent production workshop, mainly the construction of MES cloud platform. With the cloud manufacturing platform (MES cloud platform) as the center, the upper part is connected with ERP and the lower part is connected with CPS (suspension system, offline system and other systems), so as to realize the connection of all data in the production link. MES platform has seven functions: intelligent scheduling system, process data management, intelligent IE system, production line processing status analysis, order progress analysis, employee efficiency analysis, historical data comparison, cost-benefit analysis, etc.
 

From the achieved efficacy, Mingxing technology, an advanced intelligent equipment and solution, can truly collect production data in real time and conduct dynamic intelligent management with the support of database and cloud computing. There are two steps in its implementation: first, there are RFID chips on each clothes hanger and several collection points on the hanging track. With the help of RFID sensor identification technology, the system can collect the processing status of each worker at any time in real time, such as completed quantity, efficiency change, repair, etc; The position and processing status of any clothes hanger can also be queried through the collection points on the hanging track to track the overall production capacity of the production line. At the same time, the processing data of workers on the hanging production line and the status of clothes hangers will be collected and sent to the MES system in real time. After statistics and analysis of the data, MES system will push the production suggestions to the management personnel through web pages, tablets, mobile phones or indicator lights; At the same time, it also supports data docking in various ways, and can send the production statistical analysis data to ERP, finance and other systems in real time according to the demand, so that all the data of the whole workshop, factory and even the company are connected. No matter where the managers are at the ends of the earth at home and abroad, all the data can be synchronously cashed in at a glance at the communication terminal, so as to realize real-time and dynamic remote supervision.


In heisburg, the "Zhongke Yiliu clevermax" intelligent hanging system of Mingxing technology has realized the real-time seamless connection with the red collar MES system. The order, task, style, process and process data in the MES system are automatically synchronized to the clevermax system, realizing the real-time data integration of the whole process of the whole plant, breaking the original information island state, and establishing China It is also the world's first denim personalized customization intelligent factory, which helped heisberg obtain the support of the national development and Reform Commission for the major project of artificial intelligence innovation and development. This is a successful case of standing at the turning point of industry strategy.


It is reported that Mingxing technology has recently taken a stake in Jiangsu Zhimin group and plans to build China's first demonstration smart factory for cloud network end intelligent garment production in Changshu yunshang town. When the news came out, the cooperation units of all parties rushed to discuss and copy the operation mode. The technical core of this model is yundao MES and a series of intelligent software that support Mingxing technology to leap to the production level of suit and fashion artificial intelligence.


The innovative concept and brand performance of Mingxing technology have won a wide market reputation for yundao MES cloud platform and "Zhongke Yiliu clever Max and clever nodes". The company's software and hardware products not only occupy the technical commanding height of the industry, but also have universal practicability. They are an effective tool to solve all kinds of production management difficulties and pain points in the era of large-scale personalized customization of clothing and home textiles in the future. Looking around the world, there are few science and technology enterprises like star technology that have realized the real "small order, multi variety and multi batch large-scale" all intelligent flexible mixed flow production, so they are particularly dazzling.


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